Premium Air Handling Unit services Morbi
Atlas Aircon provides heavy-duty AHU repair, maintenance, and AMC services for Morbi’s world-class ceramic and vitrified tile industries. Expert cooling solutions for industrial excellence.
Expert Air Handling Unit services Morbi for the Ceramic Capital
In the heart of India’s ceramic hub, maintaining precise air quality and temperature is not just a luxury—it is an industrial necessity. Atlas Aircon offers specialized Air Handling Unit services Morbi specifically designed for the high-dust and high-temperature environments of vitrified tile plants and sanitaryware units. We understand that in Morbi, any HVAC failure can lead to production delays and compromised product quality.
An Air Handling Unit (AHU) in a Morbi ceramic plant operates under extreme conditions. Dust particles from raw materials can quickly clog filtration systems, leading to motor strain and cooling inefficiency. Our Air Handling Unit services Morbi provide a deep-cleaning approach that goes beyond surface maintenance. We handle everything from Double Skin AHUs for executive office blocks to massive Process AHUs for factory floors. Our technicians are experts in cooling coil restoration, VFD programming, and dynamic fan balancing to ensure your system runs silently and efficiently.
Why Morbi Industries Trust Atlas Aircon?
- Dust-Proof Solutions: We use specialized multi-stage filtration to protect AHUs in Morbi’s ceramic zones.
- Rapid GIDC Response: On-site technicians available for Morbi GIDC, Wankaner, and Lakhdhirpur Road.
- High-Tonnage Expertise: Capability to handle large-scale AHUs (10,000 to 40,000+ CFM).
- Genuine Spare Inventory: Ready stock of fan belts, pulleys, and motors for major brands.
Which Brands We Repair & Service
We provide expert technical repair and maintenance for all leading industrial AHU brands found in Morbi.
Types of AHU We Service in Morbi
Double Skin Industrial AHUs
Essential for office blocks and labs in ceramic plants. We focus on insulation integrity and air-tight seals.
Industrial AC →Single Skin Process AHUs
High-CFM units for factory floor ventilation. We handle bearing changes and motor efficiency audits.
HVAC Solutions →Rooftop Packages / AHUs
Exposed to harsh sun and dust on factory roofs. Specialized in weather-proof casing repair and coil cleaning.
Rooftop Service →Dedicated Service for Morbi GIDC & Ceramic Clusters
Morbi is a global leader in tile production. Atlas Aircon offers specialized Air Handling Unit services Morbi that cater to the demanding maintenance cycles of these 24/7 manufacturing plants. We provide customized maintenance schedules to ensure your HVAC systems never become a bottleneck for your production line.
Major Ceramic Hubs
Residential Areas Covered
- Ravapar Road
- Shakti Nagar
- Mahendranagar
- Trajpar
- Sama Kanthe
- Shanala Road
- Morbi City
- Navlakhi Road
AHU Spare Parts & Service Price List (Morbi District)
| AHU Maintenance Item / Service | Approximate Cost | Action |
|---|---|---|
| Annual Maintenance Contract (AMC) | ₹ 8,500 – 25,000+ | Get Quote |
| Industrial Filter Set (Primary + Secondary) | ₹ 1,200 – 4,500 | Shop Now |
| Cooling Coil Deep Cleaning (Chemical) | ₹ 2,500 – 9,000 | Book Service |
| V-Belt Set Replacement (Heavy Duty) | ₹ 1,000 – 3,500 | Order Spares |
* Pricing depends on AHU capacity (CFM) and distance from Morbi main center.
Pros and Cons of Regular AHU Maintenance
Advantages (Pros)
- Production Uptime: Prevents unplanned shutdowns of tile production lines.
- Dust Mitigation: Keeps factory dust away from sensitive control rooms and labs.
- Electricity Savings: Clean coils can reduce HVAC power load by up to 20-30%.
- Improved Motor Life: Regular greasing prevents expensive blower motor burnouts.
- Worker Efficiency: Comfortable indoor temperatures improve workforce productivity.
- Consistent Humidity: Critical for ensuring precise chemical mixtures in labs.
- Fire Safety: Cleaning accumulated dust in ducts reduces fire risks.
Risks of Neglect (Cons)
- Mechanical Failure: Ceramic dust acts as an abrasive, destroying unmaintained bearings.
- High Repair Costs: Neglected AHUs often need complete coil or blower replacements.
- Poor Air Quality: Re-circulating dusty air affects staff health and morale.
- Inefficient Cooling: Clogged filters cause “short-cycling” of the chiller system.
- Odor Problems: Stagnant water in drain pans breeds mold in humid Morbi weather.
- Warranty Issues: Manufacturers may deny claims if service records are missing.
- Energy Wastage: Forcing air through blocked filters skyrockets your kVA consumption.
Common AHU Error Codes & Solutions
E1: Dirty Filter Alert
Solution: Replace primary filters immediately. Clean the mesh filter if washable.
E5: Motor Overcurrent
Solution: Check for bearing friction. Verify supply voltage from the plant grid.
E7: Water Level Alarm
Solution: Clear blockages in the condensate drain line. Inspect the “P” trap.
L4: Belt Slip / Break
Solution: Inspect V-belts for wear. Tension or replace the belt set as needed.
Morbi AHU Service FAQs
1. Why are Air Handling Unit services Morbi different?
Morbi has a high concentration of ceramic dust. Our service includes heavy-duty filtration cleaning and anti-abrasive bearing lubrication specifically for this environment.
2. Do you provide AHU AMC for ceramic factories?
Yes, we specialize in industrial AMCs that include monthly deep inspections to prevent any breakdown in your production-critical HVAC systems.
3. How quickly can you reach Wankaner GIDC?
We have a mobile service team in Morbi that can reach Wankaner and Lakhdhirpur within 2-4 hours for emergency repairs.
4. Can you handle AHU motor repairs?
Yes, we offer on-site bearing replacement and off-site precision motor rewinding for all industrial motors up to 50 HP.
5. Do you supply AHU filters in Morbi?
We maintain a large stock of synthetic pre-filters and fine filters in standard sizes for immediate delivery in Morbi.
6. Why is my AHU making a loud vibration?
Vibration is often caused by an imbalanced blower wheel due to dust accumulation or worn-out isolators. We provide dynamic balancing services.
7. Are your technicians trained for industrial safety?
Yes, all Atlas Aircon technicians follow strict safety protocols, including LOTO (Lock Out Tag Out) during AHU servicing in factory premises.
8. Can AHU service help reduce factory electricity bills?
Absolutely. A well-maintained AHU runs with lower resistance, reducing the amperage drawn by the fan motor significantly.
9. Do you service AHUs for offices and showrooms?
Yes, we provide premium AHU services for commercial showrooms on Shanala Road and office blocks throughout Morbi.
10. How can I book a service today?
Call +91 97272 57141 or chat with us on WhatsApp. Our industrial audit team will visit your site for a free initial assessment.