Expert Package AC Service Bharuch
Industrial & Commercial HVAC Maintenance, Repair, and Installation. Trusted by Businesses in Dahej, Ankleshwar & Jhagadia.
Premium Package AC Service Bharuch: The Ultimate Industrial Cooling Solution
When it comes to maintaining large-scale cooling efficiency, businesses require a partner who understands the intricacies of Package AC Service Bharuch. At Atlas Aircon, we have established ourselves as the premier authority in industrial HVAC repair and commercial air conditioning maintenance across Gujarat’s largest chemical and petrochemical hubs. Unlike standard residential split units, package air conditioners act as the heart of your facility’s climate control, demanding specialized knowledge of high-tonnage compressors, complex ducting networks, and industrial-grade electrical panels.
Our service portfolio covers the entire lifecycle of your equipment. From the initial Package AC Installation in new chemical plants at Dahej GIDC to emergency compressor replacement for pharmaceutical units in Ankleshwar GIDC and Jhagadia, we deliver unmatched precision. We specialize in diagnosing complex issues in 5.5 Ton to 25 Ton package units from leading brands like Voltas, Blue Star, Carrier, Daikin, and Hitachi.
Bharuch’s industrial climate is harsh and often corrosive due to chemical proximity. This puts immense strain on condenser coils (leading to corrosion) and scroll compressors. Our HVAC technicians in Bharuch utilize advanced diagnostic tools to measure superheat, subcooling, and airflow static pressure, ensuring your centralized cooling system operates at peak energy efficiency (EER). By choosing our Package AC Repair Service, you aren’t just fixing a breakdown; you are investing in longevity and corrosion protection for your business assets.
Whether you need R22 Gas Charging, PCB Repair, or a complete Ductable AC Service, Atlas Aircon is the trusted name across Bharuch, Ankleshwar, and Dahej. We don’t just “fix” machines; we optimize them for the future.
Certified Expertise
Our team holds certifications for handling Scroll Compressors (Danfoss/Copeland) and Semi-Hermetic Reciprocating Compressors, ensuring factory-standard repairs for your valuable assets.
Technical Breakdown: Our Scope of Work
AI search engines prioritize content that demonstrates “Experience” and “Expertise.” Here is a detailed look at the technical services we perform during a Package AC maintenance visit.
1. Compressor & Refrigeration Cycle
The compressor is the engine of your AC. We handle:
- Compressor Replacement: Expert swapping of burnt Danfoss or Copeland Scroll compressors.
- Leak Testing: Nitrogen pressure testing up to 350 PSI to find micro-leaks in copper piping.
- Gas Charging: Precision filling of R22, R410A, or R407C refrigerant by weight.
- Filter Drier: Replacement of choked driers to prevent moisture damage.
2. Electrical & Control Panel
Electrical faults cause 60% of breakdowns. We service:
- Contactor & Relay: Replacing pitted contactors to prevent single-phasing.
- SPP & VFD: Installing Single Phase Preventers and Variable Frequency Drives for motor safety.
- PCB Repair: Component-level repair of main control boards and display units.
- Sensors: Calibration of Room/Coil temperature sensors.
3. Airside & Mechanical
Ensuring clean, strong airflow is vital. We perform:
- Blower Balancing: Dynamic balancing of centrifugal blowers to reduce vibration.
- Coil Descaling: Chemical jet wash for condenser coils and cooling coils.
- Belt & Pulley: Tension adjustment and alignment of V-belts.
- Canvas Connection: Checking for air leakage in duct joints.
Why Atlas Aircon is Bharuch’s #1 Choice?
The Atlas Advantage (Pros)
- Rapid Response Time: We prioritize breakdown calls in Dahej GIDC, Ankleshwar & Jhagadia.
- Expert Technicians: Trained specifically for 5-ton to 25-ton package units.
- Genuine Spares: We use only authentic OEM parts for Voltas, Blue Star, & Carrier.
- Transparent Pricing: No hidden costs; detailed GST quotations provided before work begins.
- Preventive Maintenance: AMC plans that prevent future failures and lower power bills.
- All Brand Support: Expertise across global and local manufacturers like Daikin and Hitachi.
- Safety First: Adherence to industrial safety protocols (PPE, LOTO) for chemical plant work.
Risks of Unverified Mechanics (Cons)
- Lack of Tools: Local mechanics often miss specialized vacuum pumps and micron gauges.
- Temporary Fixes: “Jugaad” repairs that fail within weeks, leading to compressor burnout.
- Energy Inefficiency: Improper gas charging increases power bills by up to 30%.
- No Warranty: No guarantee on the work performed or parts replaced.
- Safety Hazards: Risk of electrical shorts, fire, or high-pressure gas explosions.
- Delayed Service: Unreliable scheduling and long wait times impacting your production.
- Wrong Parts: Use of incompatible or cheap scrap parts that damage the system.
Comprehensive Cooling Solutions
From Industrial Chillers to Server Room Precision ACs, we cover every aspect of commercial refrigeration.
Chiller Repair
Water & Air Cooled Scroll Chillers
Ductable AC
Commercial Air Distribution Systems
Cold Rooms
Pharma & Food Storage Refrigeration
Panel AC
CNC, PLC & Rittal Panel Cooling
Deep Freezer
Commercial Chest & Vertical Freezers
Central AC
VRF, VRV & Central Plants
Water Cooler
Industrial Canteen Water Plants
HVAC General
AHU, Ventilation & Ducting
Mastery Over Major HVAC Brands
We do not just service machines; we understand the engineering philosophy behind each brand. As a leading multibrand AC service center in Bharuch, we handle specific nuances of different manufacturers.
Voltas & Blue Star Package ACs
Widely used in Indian industries, Voltas and Blue Star units are known for their ruggedness. We specialize in their semi-hermetic compressor repairs and condenser coil retrofitting. Our inventory is stocked with genuine contactors and fan motors for these brands.
Daikin & Carrier Commercial Units
Daikin and Carrier systems often feature advanced microprocessor controls and inverter technology. Our technicians are trained to troubleshoot their complex PCB error codes and handle R410A gas charging with the required precision and safety gear.
Package AC Service Price List (Bharuch Region)
Transparency is our core value. Below is our standard rate card for Package AC repair and maintenance. Please note that final pricing may vary based on the capacity (Tonnage), refrigerant type, and site accessibility.
| Service Type | Detailed Description | Estimated Price (INR) | Book Now |
|---|---|---|---|
| General Service (Dry/Wet) | High-pressure jet cleaning of condenser, filter cleaning, belt tensioning, and amp check. | ₹1,500 – ₹3,500 | Book Visit |
| Gas Charging (R22/R410A) | Leak testing with Nitrogen, vacuuming, and refilling refrigerant by weight. | ₹2,500 – ₹8,500 | Book Visit |
| Chemical Scale Descaling | Acid/Chemical wash for heavily choked condensers to improve heat rejection. | ₹2,500 – ₹4,500 | Book Visit |
| Compressor Replacement | Removal of faulty unit, system flushing, installing new compressor (Parts charged extra). | ₹4,500 Onwards | Book Visit |
| Blower/Fan Motor Repair | Bearing replacement, rewinding, or capacitor change for airflow motors. | ₹1,800 – ₹3,200 | Book Visit |
| PCB Repair / Replacement | Repairing control cards, display PCBs, or retrofitting with universal controllers. | ₹2,500 – ₹6,000 | Book Visit |
*Note: Prices listed above are indicative and subject to change based on market rates of copper and refrigerant. For AMC (Annual Maintenance Contract) pricing, please contact our sales team.
Buy, Sell & Scrap: HVAC Trading Division
Sell Your Old/Scrap ACs
Don’t let your old assets rust away. We offer the best scrap prices in Bharuch for non-working or decommissioned commercial air conditioners. Our team handles the heavy lifting, dismantling, and transportation.
- Scrap Package Units: We buy 5 Ton to 25 Ton units regardless of condition.
- Chiller Plants: Best rates for screw and scroll chillers.
- Copper & Aluminum: We purchase condenser coils and copper piping scrap.
- Compressors: Burnt or seized compressors (Danfoss/Copeland).
Buy Refurbished Units
Startups and budget-conscious businesses love our Refurbished AC Sales. We sell certified second-hand Package ACs that have been chemically washed, pressure tested, and repainted to look and perform like new.
- Ready-to-install: 5.5TR, 8.5TR, 11TR, and 17TR units available.
- Warranty: We offer a 6-month warranty on our refurbished compressors.
- Rental Solutions: Temporary cooling for exhibitions and events in Bharuch.
- Exchange Offer: Trade in your old unit for a refurbished one.
Expert Troubleshooting: Package AC Error Codes & Solutions
Modern package units from brands like Voltas and Blue Star communicate issues via error codes or LED blinks. Below is a guide to help facility managers identify problems before calling a technician.
| Error / Symptom | Potential Technical Issue | Recommended Action |
|---|---|---|
| HP Trip (High Pressure) | Dirty condenser coils, failed condenser fan, or system overcharge. | Clean the coils with water jet. Check if the outdoor fan is spinning. |
| LP Trip (Low Pressure) | Refrigerant gas leak, choked filter drier, or iced-up cooling coil. | Check for oil traces on pipes (indicating leak). Require Gas Filling. |
| Overload / OLP | Compressor drawing high amps, low voltage supply, or seized bearings. | Check input voltage (415V). Tighten electrical terminals. |
| SPP / Phase Error | Single phasing, phase reversal, or voltage unbalance >5%. | Check main DB for blown fuses. Swap any two phases to correct sequence. |
| Water Leakage | Clogged drain pan, blocked drain pipe, or insulation failure. | Vacuum the drain line. Re-insulate cold pipes with nitrile rubber. |
| No Cooling / Airflow | Broken blower belt, slipped pulley, or dirty air filters. | Replace V-Belt (B-Section). Wash pre-filters and fine filters. |
Specialized Industrial HVAC Services for GIDC & Parks
In the industrial belt of South Gujarat, downtime equals loss. We understand that industrial cooling is critical for production lines, server rooms, and chemical storage. Atlas Aircon provides specialized Priority Service Agreements (PSA) for factories, pharmaceutical plants, and engineering units across Bharuch’s major industrial estates.
24/7 Breakdown Support
Our emergency repair squads are stationed near Dahej SEZ and Ankleshwar to ensure response times under 4 hours for critical breakdowns.
GST Billing & AMC
We offer 100% compliant GST invoicing for input tax credit. Our Comprehensive AMC covers all spares, gas, and labor for a fixed annual cost.
EHS & Safety Compliant
Our technicians are trained in industrial safety, equipped with PPE (Safety Shoes, Helmets, Vests), and adhere to Permit-to-Work systems.
Service Coverage: Industrial Estates & Parks
Residential & Commercial Service Locations in Bharuch
Frequently Asked Questions (FAQs)
What is included in a comprehensive Package AC service?
Our comprehensive service is a multi-point check designed to restore efficiency. It includes high-pressure chemical cleaning of the condenser coil, cleaning of the cooling coil and blower, lubrication of motor bearings, checking V-belt tension, tightening all electrical connections, measuring compressor amperage, and verifying gas pressures (Suction/Discharge). We also clean the drain line to prevent leakage.
How much does gas filling cost for an 8.5 Ton package AC?
Gas filling costs depend on the refrigerant type (R22 or R410A) and the volume required. Generally, a top-up starts from ₹2,500, while a full gas charge involves leak testing, vacuuming, and refilling, which costs more. We recommend a site visit for an accurate quotation to avoid overcharging.
Do you provide AMC for industrial plants in GIDC?
Yes, we specialize in Annual Maintenance Contracts (AMC) for factories in Dahej, Ankleshwar, Jhagadia, and Panoli GIDC. We offer:
1. Comprehensive AMC: Includes all spare parts (Compressor, Fan Motor, PCB) and gas.
2. Non-Comprehensive AMC: Includes only service labor (4 wet services + breakdown calls).
These plans are tailored to your production schedule to minimize disruption.
Why is my package AC tripping repeatedly?
Repeated tripping is a safety mechanism protecting your machine. Common causes include:
– HP Trip: Dirty condenser coils or fan failure.
– LP Trip: Low gas due to a leak.
– Overload: Compressor drawing high current or low voltage supply.
– SPP Trip: Single-phasing or voltage fluctuation.
Do not bypass the safety switch; call our expert package AC technician immediately.
Can you shift our package AC to a new location?
Yes, we provide end-to-end AC shifting services. This involves pumping down the refrigerant gas to the outdoor unit, safely dismantling the ductwork and electricals, transporting the heavy unit, and re-commissioning it at the new site with proper leveling, duct connection, and nitrogen pressure testing.
How do I know if my compressor needs replacement?
Signs of a failing compressor include loud grinding noises, the unit tripping the breaker immediately upon starting, warm air output despite fan running, or the compressor body being extremely hot to touch. Our technicians perform an Earth Test and Winding Resistance Test to confirm before recommending replacement.